For a complete remanufacturing of a caliper - it is completely disassembled, sandblasted and coated. Also, all the features important for installation of bellows (dust seals) and vital parts are thoroughly cleaned and degreased. All components are inspected and tested and all parts out of allowance and parameters range of the original component manufacturer are replaced.

The partial remanufacturing of the calipers is a process of replacing the faulty parts with the new ones, while the other parts are not being inspected nor tested.


TEILER BRAKE CALIPERS FOR TRUCKS, BUSES AND TRAILERS


Our own production is the main reason to choose our service. The entire process is carried out in phases and work in each phase is carried out with same care by trained and experienced professionals using special purpose tools.

Competition in transport and logistics is immense. Cost of repairs and maintenance can make a significant difference and every cost saving is a step forward. Timely remanufacturing is an efficient and safe solution for all types of vehicles – buses, trucks and all types of (semi-)trailers, including the older generations of trailers. Original remanufactured TEILER brake calipers include all types of commercial vehicles and they come with an one-year warranty.

Adherence to standardised process is the main advantage of TEILER caliper remanufacturing. The worn caliper is completely disassembled and all its parts are cleaned in a rotary basket washer for perfect cleaning and degreasing of the casing and the parts. Only then is the casing sand-blasted.

After sandblasting and coating, the caliper's appearance and quality are restored. All the parts of the caliper assembly are put to series of tests and any part that proves unsatisfactory is replaced by a new one. In our facility, we put every product to the same series of tests that are applied in the factory of origin, i.e. we test pressure by simulation of braking in motion with the brake cylinder and we test and calibrate brake pad wear sensor.

It takes 3 to 4 hours to turn the old caliper into a brand-new product. The completely compliant product is given its own identification number and warranty reference code. We maintain a large number of readily available most demanded models of calipers in our warehouse and so we have more than 500 remanufactured calipers, more than 150 housings (cores) ready for remanufacturing and more than 1,000 reference codes prepared for shipment and there is also an optional buy-back of the old calipers.

THOROUGH TESTING

Upon receiving a faulty brake caliper, the first stage is fault detection and status assessment, which indicates which parts are to be prepared for replacement.



DISASSEMBLY

Special tools and precautions are used to prevent deformations and damage to parts of the caliper and workplace safeguard measures are applied.



DEGREASING AND CLEANING THE HOUSING AND THE PARTS

The housing and the parts are cleaned in a rotary basket washer for thorough removal of dirt, greases and rust.



SANDBLASTING AND COATING

The degreased and cleaned casing is sand-blasted to complete the removal of rust and remains of the previous coating. The casing is finally coated and dried.



TESTING, REPLACEMENT OF PARTS AND ASSEMBLY

All the parts of the caliper assembly are put to series of tests and any part that proves unsatisfactory is replaced by a new one.



VERIFICATION


Every product is put to the same series of tests that are applied to the factory-made product as well, i.e. pressure is tested by simulation of braking in motion with the brake cylinder and we test the brake pad wear sensor.

It takes 3 to 4 hours to turn the old caliper into a new product. The completely compliant product is given its own identification number and warranty reference code.

Quality remanufacturing at a great price!

12-months warranty on repair work. More than 500 remanufactured calipers readily available. More than 1,000 reference codes ready for delivery.